Engineered Material Integrated Solutions (EMIS)

Engineering Materials Into Mission-Critical Systems

Engineered Material Integrated Solutions (EMIS) is Aerial's specialized capability for designing, engineering, integrating and manufacturing mission-critical products where advanced materials, hardware, electronics and survivability technologies function as a unified operational system. By combining material science, systems integration and advanced manufacturing, EMIS delivers solutions built for the world's most demanding environments.

Where Materials Become Mission Systems

At Aerial, engineering drives every decision. EMIS applies a disciplined approach to material selection, structural design, manufacturing and systems integration, ensuring every component contributes to the performance of the complete system—not just the finished product.

Material Engineering

Every mission begins with the right materials. We evaluate advanced textiles, laminates, ballistic materials and specialty coatings based on durability, signature management, environmental performance and mission requirements to ensure every material is optimized for its intended purpose.

Structural Design

Performance depends on more than strong materials. Our engineers optimize grain orientation, load paths, stitch architecture, reinforcement strategies and attachment methods to maximize strength, durability and operational effectiveness.

Manufacturing Engineering

Precision begins long before production. We engineer cutting methods, nesting strategies, automation and proprietary manufacturing processes to improve quality, repeatability and manufacturing efficiency at every stage.

Integrated Assembly

EMIS combines precision sewing, RF welding, thermal bonding, hardware installation and advanced assembly techniques into a seamless manufacturing process designed to meet demanding operational requirements.

Systems Integration

Mission success depends on how every component works together. We integrate advanced materials with electronics, breathing systems, communications equipment, fire suppression technologies, payloads and other mission-critical components to create complete operational solutions.

Platform Optimization

Every platform has unique performance requirements. EMIS supports aircraft, ground combat, maritime, search and rescue and commercial applications by engineering solutions around the mission—not forcing the mission to fit the product.

From Concept to Mission-Ready

Whether enhancing an existing product or developing an entirely new capability, Aerial applies Engineered Material Integrated Solutions (EMIS) to transform ideas into integrated operational systems. By combining engineering expertise, advanced materials and precision manufacturing, we deliver solutions that perform when the mission demands it most.